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Flame Temperature Sensor Manufacturers in India by Sense Thermo Instruments

Sense Thermo Instruments India pvt. Ltd. is prominent Flame Temperature Sensor manufactures, suppliers, and exporters in India, Khopoli, Patalganga, Pen, Taloja, Rabale, Turbhe, Ambernath, Chakan, Gurgaon, Raipur, Mumbai, Navi Mumbai, PCMC, Pimpri Chinchwad Ranjangaon, Nashik, Manesar, Boisar, Chennai, Coimbatore, Hyderabad, Sanaswadi, Shikrapur, Roha, Satara, Nagpur,and Aurangabad. It helps industries monitor in real-time flame conditions and keep industries to maintain safe and efficient combustion processes that comply with environmental regulations. Precision in combustion systems is no longer an option but a requirement. Precision in combustion systems has now become a prerequisite. Regulating flame temperature is essential, whether for industrial furnaces, boilers, gas turbines, or power plants, to maximize efficiency of fuel consumption, reduce emerging emissions, and guarantee safe operation. The Flame Temperature Sensor is an important instrument in this endeavor.


What is a Flame Temperature Sensor?

Unlike normal thermocouples or infrared sensors, flame temperature sensors are specifically designed and built to function flawlessly in extremely high-temperature environments, often above 1000°C (1832°F). flame temperature sensor- they were measured throughout the above standards and basis. These sensors give almost instantaneous feedback and therefore permit automated systems to promptly modify combustion parameters to remain at optimal performance and prevent potential hazards such as overheating, flame failure or explosion.


Technical Specifications of Flame Temperature Sensor:

Parameter Specification
Temperature Range 0°C to 1800°C (32°F to 3272°F)
Accuracy 1.0% of reading or 2°C whichever is greater
Response Time < 1 second depends on sensor type and configuration
Output Signal 4-20 mA, 0-10 V, RS485, Modbus, or Wireless customizable
Power Supply 12V/24V DC ±10% depending on model
Sensor Material Stainless Steel, Inconel, or Ceramic Sheathed for high temp
Mounting Type Threaded, Flanged, Clamp-on, or Customized Fitting
Insulation Type High-temperature mineral or fiberglass insulation
Protection Class IP65 / IP67 / IP68 model-specific
Ambient Temperature Limit -20°C to 85°C (-4°F to 185°F)
Communication Interface RS485, Modbus RTU, HART, or Wireless

Key Features of Flame Temperature Sensor:

  • High-Temperature Range: The high temperature range, capable of measuring the flame temperatures of up to 1800°C (sold under the brand of 3272°F), is suitable for extreme industrial environments.
  • Rapid response time: The quick detection of temperature fluctuations for real-time control and safety actions.
  • High Accuracy: Precise and stable even in dynamic or high-turbulent flame zones.
  • Rugged Construction: Rugged construction consists of metals, ceramics, or heat-resistant fiber optics to continuously withstand contact with flames.
  • Non-Contact & Contact Options: Non-contact and contact type thermocouple, infrared, or optical sensor types for different system designs.

Applications of Flame Temperature Sensor:

  • Power Plants: Optimal flame conditions by gas turbines as well as thermal power stations will increase their efficiencies.
  • Petrochemical & Refineries: High-temperature operations in reformers, crackers, and heaters would be protected.
  • Cement Manufacturing: Operational condition of flames of rotary kilns to yield clinker of consistent quality.
  • Steel & Metal Processing: Combustion monitoring in steel melting, forging, and heat treatment applications has taken place.
  • Boilers and heating systems: Efficient fuel use and the prevention of overheating in commercial and industrial boilers.
  • Waste Incinerators and Biomass Plants: Monitors flame to provide complete combustion and reduce harmful emissions.
  • Aerospace and Research Laboratories: Measuring flame characteristics for jet engine testing and combustion research.

Sense Thermo Instruments India pvt. Ltd. is a renowned Flame Temperature Sensor manufacturers, suppliers, and exporters in India. Manufacturing advanced Flame Temperature Sensors for the most difficult locations, which are accurate, reliable, and durable, means making sensors from advanced materials and technologies for real-time temperature monitoring at the other end of high-temperature combustion systems. What we believe in is quality, customizability, and good customer service, which goes on to help in enhancing safety, improving efficiency, and ultimately lowering operational risk. Our sensors find application in various industries-from industrial furnaces to power plants. Make us your partner and experience unmatched performance, expert advice, and dependable service for your projects from A to Z.